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Zeon 12

Like nothing you’ve ever seen before

The WARN ZEON 12 is the face of winching. Bolt one on, and you’ll be ready for anything.

A top choice for those with heavily-loaded off-road vehicles, the ZEON 12 features innovative design, increased performance and durability, steel rope, and a hefty 12,000 lb. single-line pulling capacity.

The ZEON 12 is a pulling machine you can rely on to rescue you-or your buddies, from nearly anything.

  • 12,000 lb. (5443 kg) single-line pulling capacity.
  • Includes 80′ of durable 3/8″ galvanized steel wire rope.
  • Convertible control pack can be attached to the winch or remotely mounted, allowing for various winch mounting options and looks (Relocation kit required and sold separately*).
  • Gear train and motor deliver reliable pulling power that is fast, and quieter than ever.
  • Satin-black powder-coated finish with stainless steel fasteners and clutch lever looks great and inhibits corrosion. Improved winch sealing to keep the elements out.
  • Large diameter winch drum reduces rope wear, is light weight, and has an integrated rope anchor for easy rope installation.

* Control Pack Relocation Kit. Required to mount control box remotely from winch. PN 89970 (Short kit), PN 89960 (Long kit)

Zeon 12 Specifications

Part number: ZEON-12-89660 (12V)
Part number: ZEON-12-90666-24V (24V) * does not include wire rope
Rated line pull: 12,000 lbs. (5443 kg) single-line
Motor: series wound, 12V DC, 24V DC
Electrical controls: Contactor
Remote Control: Remote switch, 12′ (3.7m) lead
Geartrain: 3-stage planetary
Gear ratio: 216:1
Clutch (freespooling): Rotating ring gear
Brake: Automatic mechanical cone
Drum diameter/Length: 3.15″/9.0″ (80mm/229mm)
Weight (kit shipping): 98 lbs. (44 kg)
Rope: 3/8″ x 80′ (9.52mm x 24.38m) steel
Fairlead: Roller
Recommended Battery: 650 CCA minimum for winching
Battery leads: 2 gauge, 72″ (1.83m)
Finish: Satin-black powder coat

12V DC Performance Specifications

Line Pull
Lbs.(Kgs.)
Line Speed
FT./min(M/min.)
Motor
Current
Pull by layer
layer/Lbs(Kgs.)
0 24.8 (7.5) 33 amps 1/12000 (5440)
2000 (910) 13.6 (4.1) 73 amps 2/9894 (4488)
4000 (1810) 10.5 (3.2) 111 amps 3/8117 (3682)
6000 (2720) 9.1 (2.8) 145 amps 4/7324 (3322)
8000 (3630) 8.0 (2.4) 177 amps
10000 (4536) 6.9 (2.1) 210 amps
12000 (5443) 5.7 (1.7) 252 amps

24V DC Performance Specifications (1st layer of drum)

Line Pull
Lbs.(Kgs.)
Line Speed
FT./min(M/min.)
Motor
Current
0 24.8 (7.5) 33 amps
2000 (910) 13.6 (4.1) 73 amps
4000 (1810) 10.5 (3.2) 111 amps
6000 (2720) 9.1 (2.8) 145 amps
8000 (3630) 8.0 (2.4) 177 amps
10000 (4536) 6.9 (2.1) 210 amps
12000 (5443) 5.7 (1.7) 252 amps

Winch Dimensions

Integrated configuration 24.25″ L x 7.15″ D x 10.52″ H
(615.9mm L x 181.6mm D x 267.1mm H)
Low-profile configuration 24.25″ L x 7.15″ D x 7.84″ H
(615.9mm L x 181.6mm D x 199.02mm H)
Mounting Bolt Pattern 10.0″ x 4.5″
(254mm x 114.3mm)
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